the engine's intake pipe and exhaust manifold. Elbows and compensators must be checked in particular for damage and breakouts -> Foreign bodies and loose parts in the lines (compressor and turbine side) will definitely cause damage during commissioning. > Check the entire air duct between the turbocharger and the engine - especially the intercooler - for oil residues and remove them. If necessary, replace the intercooler. Caution: Risk of engine damage due to uncontrolled revving.
The oil supply line must be changed! Also adjacent material such as banjo bolts, oil strainers (found in the oil line on some vehicles), etc.
> Otherwise another failure is inevitable! Just believe this, the damage is clear. The oil return line must be checked and cleaned.
If in doubt, this must also be replaced. Never use liquid sealants when connecting the oil lines. Fill the oil inlet bore of the turbocharger with clean engine oil while turning the rotor shaft several times to ensure proper lubrication during commissioning. Install the turbocharger using new flange gaskets. Flanges and threads must be free of wear and damage. As a rule, the connecting screws for fastening the turbine housing are heat-resistant. > Only use screws of a suitable specification. Start the engine and let it run for approx. > The engine must first build up oil pressure before you load it. After commissioning, check all fresh air, exhaust gas and oil lines and in particular their connections/connections to ensure that they are tight. Safety instructions: Do not touch the turbocharger during or immediately after operation; hot surfaces!In cases where problems such as lack of power or oil loss on the turbocharger can be identified after observing the above points after installing the turbocharger, the causes are very likely to be in the peripheral area, i. Not in the turbocharger itself. From experience, we must urgently advise against installing another turbocharger without first checking a turbocharger that is the subject of a complaint! Tab 6 - The most important things at a glance.
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Garrett by Honeywell, BorgWarner Turbosystems, MHI Mitsubishi, IHI, Schwitzer, Holset. Garrett GTR - GTX - GTX Gen II - BorgWarner EFR turbocharger. At vero eos et accusam et justo duo dolores et ea r. 2,2 Liter Turbo Diesel TD4. 110 kW - 118 KW I 150-160 PS.